21 Chemistry -- Metals and Metallurgical Process

ask mattrab Visit www.askmattrab.com for more academic resources.

General Principles of Extraction of Metals

↪ In general, there are three major metallurgical operations for the extraction of a metal from its ore.
↪ Those are:

⇲ Ore dressing and concentration
⇲ Extraction of metal from concentrated ore
⇲ Purification of metal

Depending upon the nature of ore, metal and impurities, general principles involved behind each of the operations are described below:

Ore dressing and concentration

⁕ Crushing and pulverization

↪ The collected big lumps of ore are crushed in jaw crushers and then pulverized in ball mills or stamp mills.
↪ The powdered ore is then taken for concentration.

⁕ Concentration

↪ The process of removal of impurities like sand, rocky materials, earthy particles etc. are removed from powdered ore is known as concentration.
↪ In this operation, percentage of the metal in the ore is increased.
↪ Hence it is called concentration process.
↪ Concentration is carried out by any one of the following methods:

⇲ Hand picking

↪ The process of picking up impurities from ores by hand is termed as hand picking.
↪ It is done when the impurities are quite distinct and large in the size.

⇲ Gravity separation (Levigating)

↪ The process of separation of impurities (gangue particles) from the ore due to their different specific gravity is known as gravity separation.
↪ In this process, the lighter gangue particles are washed away by upward stream of running water while heavier ore particles settle down and removed from the base.

⇲ Magnetic separation

↪ This method is based on the difference in the magnetic properties of the ore and impurities.
↪ Magnetic Ore having non magnetic impurities or non magnetic ore having magnetic impurities can be concentrated by this method.
↪ The pulverized ore is dropped on a travelling belt passing over magnetic wheel where magnetic particles are pulled toward magnetic wheel and non magnetic particles get deposited in separate heap.  


⇲ Froth floatation process

↪ This process is commonly employed for the concentration of sulphide ores like zinc blende (Zns), Galena (PbS),Cinnabar (HgS).
↪ In this process, the ore is mixed with water containing a little pine oil in a big tank and agitated by blowing blast of air.
↪ The ore particles come to surface along with froth and are skimmed off while gangue particles settle down at bottom. 


⇲ Leaching Process

↪ This is the chemical method in which ore is treated with a suitable chemical reagent which selectively reacts with desired metallic compound of the ore leaving behind impurities.
↪ Then the metallic compound is separated from impurities by filtration process.  
↪ For example,
When bauxite ore is treated with conc. NaOH solution, aluminum oxide is dissolved leaving behind insoluble impurities, which are then removed by filtration

Discussions

More notes on Metals and Metallurgical Process

Close Open App